Injection Molding - PP Bumper Structure

Delphi Interiors and Lighting, Division of , GM, Anderson,IN

Machine: Older 1000 Ton Cincinnati-Milacron with limit switch controls and new screw.

Mold: Single Cavity, Box Bumper Structure, 9763 Grams Part Weight

Before Sensonetics: Typically Produced  14% Rejects

After Sensonetics Nozzle Pressure Transducer & Repeater ValveTM:

10 kg Parts were molded within 3.0 Grams with virgin virgin Material.

10 kg parts were molded within 5.5 grams were molded without rejects, with a CPK = 6.4

Installation made October 1994, Original Transducer still installed.

This shows waht can be done with an old machine to upgrade it into a precision molding machine at minimal conversion cost.

Tom Hilliker

Powder Metal Injection Mold

Concurrent Technologies
Johnstown, PA

Machine: 110 ton Cincinnati-Milacron